3kW Liquid-Cooled 225-450VDC EV Battery Charger

Liquid-Cooled 3kW 225-450VDC EV Battery Charger

The BC-Series 3kW Liquid-Cooled EV Battery Chargers ruggedized construction has a fully isolated output for your protection. This versatile charger will operate in extremely wet or dusty environments providing years of reliable uninterrupted service.


Product Description

The BC-Series 3kW Liquid-Cooled EV Battery Chargers ruggedized construction has a fully isolated output for your protection. This versatile charger will operate in extremely wet or dusty environments providing years of reliable uninterrupted service.

The BC-Series chargers have the integrated SAE J1772 interface and is IP67 rated (submersible). The BC-Series Chargers are capable of charging up to a 900V Battery Pack without the need for a center tap and under full BMS control. You can parallel pairs in series to charge up to 900V battery packs at 6kW, 12kW and on up. The charger has been successfully lab tested to meet the stringent shake and vibration requirements of GMW3172. With this ruggedness, the charger can be mounted virtually anywhere onboard or off-board without the risk of damage from water or dust.

Up to the first 10 chargers are shipped with all of the external cables, VIP Control Software and User Manual at no extra charge. Chargers are shipped with everything needed to integrate it into your vehicle.

After the first 10 chargers, Current Ways will provide you with our approved suppliers for the cables so you can integrate them into your wire harnesses, or you can purchase the cable kits from Current Ways. Current Ways cables must be used to preserve the IP67 rating and warranty.
Our excellent customer support is available most anytime to assist you with setting up and integrating the charger into your system.
The BC-Series is designed to be adaptable to the requirements of the future.

Product Features

·  Range II (H) Option: 3kW 225-450 VDC fully automatic charger.
·  Integrated SAE J1772 Interface
·  Operation in the harshest environments
·  IP67 rated (submersible to 1 meter for 30 minutes)
·  Scalable to achieve 6kw, 9kw, 12kw and up to 60kW for faster charging times
·  High voltage battery packs up to 900Vdc can be charged using 2 chargers in series
·  Reduce space and weight in the vehicle by paralleling onboard with off-board chargers to reduce charging time.
·  World Compatible Universal AC Input (100-240VAC)
·  Controlled, Monitored and Programmed via CAN Bus Interface for Automatic, Manual or BMS Controlled operation
·  Auto restart from fault (i.e.: power failure, brownout or output fault) every 30 minutes
·  Charger can be monitored and programmed via Current Ways VIP Control Software GUI (Graphical User Interface
·  Charger operates in 3 modes, Constant Current, Constant Power, Constant Voltage
·  Designed to meet FCC Class B, UL 2202, GMW3172
·  Versatile, ruggedized and fully isolated for your protection.
·  Full Load operation with -40C to +75C liquid intake temperature without derating
·  Circulation pump can be controlled by the charger via the Pump/LED Connection.

ADDITIONAL FEATURES

¨ 2 Year Full Warranty
¨ Up to 900VDC Battery Packs can be charged by using 2 chargers in series*
¨ Easy to use Plug and Play operation
¨ Auto restart from fault (i.e.: power failure, brownout or output fault) every 30 minutes during charge cycle
¨ Designed to meet or exceed industry standards
¨ Controlled, Monitored and Programmed via CAN Bus interface for Automatic, Manual or BMS controlled operation
¨ Charger is monitored and programmed via Current Ways “VIP Control Software”.
¨ Compact size and weight 10kg (22 lbs.)
¨ Air Cooled model available

Additional Information
Input Specification

INPUT VOLTAGE World Compatible Universal AC Input (100-240 VAC) FREQUENCY 47-63Hz INRUSH CURRENT < 40A @ 230 VAC, 60 Hz, Full Load CURRENT 12A / 16A; Auto limit by line voltage PROTECTION Internally Fused 20A, both lines LEAKAGE < .75mA @ 230 VAC, 60 Hz (UL2202) EFFICIENCY 92% typical depending on line and output voltage

Output Specification

OUTPUT POWER 3kW with 208AC or above Auto adjusts for maximum line utilization below 208VAC OUTPUT VOLTAGE Range I Option: 112-225VDC (27A Max below 112VDC) Range II Option: 225-450VDC (13.5A Max below 225VDC) RIPPLE < 1% below 20 MHz SETPOINT ACCURACY < 2% overall OVER CURRENT PROTECTION 110% Self Limiting OVER VOLTAGE PROTECTION 110% Threshold OVER POWER PROTECTION 115% Threshold

Environmental

ENVIRONMENTAL IP67 Rated against water and/or dust PROTECTION (submersible for 30 min at 1 meter) THERMAL SHAKE & VIB Designed to meet GMW-3172 OPERATING TEMP -40C to +75C input liquid temp without derating OVER TEMP PROTECTION 85C Internal temperature COOLING Liquid Cooling 4 liters/min with minimal back pressure. EMI COMPLIANCE Designed to meet FCC Class B SAFETY COMPLIANCE Designed to meet UL2202

Required Accessories

OUTPUT CABLE KIT Part Number 810242 Includes: AC Input and DC Output connectors with 10 feet (3.05m) of cable; CAN Bus Communication connector with 3 feet (1m) of cable ; Pump Control and LED Output Cable with 3 feet (1m) of cable USB / CAN ADAPTER Part Number 015888 VIP CONTROL SOFTWARE Part Number 015777 MOUNTING PLATE Custom configurable. Contact the factory for details and quote NOTE: Current Ways cables must be used to preserve IP67 rating and the warranty. Please consult the factory for details on custom cable configurations to meet your specific application. * 900V operation requires an outside diode, and 1000V fuses. Contact Current Ways for details

  • Liquid-Cooled 3kW 225-450VDC EV Battery Charger
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  • Liquid-Cooled 3kW 225-450VDC EV Battery Charger
  • Liquid-Cooled 3kW 225-450VDC EV Battery Charger

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